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Effect of water quality on froth stability in flotation

Research Area: Chemical engineering, mineral processing, physical chemistry

Supervisor: Dr Max Zanin

Description: Froth flotation is widely used in mineral processing industry. Froth flotation utilises differences in physicochemical surface properties of various minerals to achieve specific separation. Hydrophobic particles attach to air bubbles and are transported upwards into a froth layer at the top of the flotation cell, while hydrophilic particles remain in the slurry in the flotation cell forming the tail. Frothers are added to stabilise bubble formation in the pulp phase to create a stable froth while allowing selective drainage of entrained gangue, and to increase flotation kinetics. Froth structure and froth stability are known to play a significant role in determining the mineral grade and recovery achieved from a flotation operation. Froth stability is mainly depending on frother (type and concentration) and amount and nature of the suspended particles, in particular particle hydrophobicity and size. However, there are other parameters such as quality of water which is not yet fully understood. In mineral flotation, the recycling of process water to reduce freshwater consumption is increasingly being common. However, using recycled water normally leads to the build-up of salts and surfactants in the process water. Therefore, the effect of the process water chemistry on plants, product quality and separation is very important.

The project objective will be to investigate the effect of water quality, including pH and type and concentration of salts (such as CaCl2, MgCl2 and NaCl) on froth stability, as well as valuable mineral recovery in froth flotation of a sulphide ore.

Expected outcomes: To determine the effect of water quality (pH and salt type and concentration) on froth stability and mineral flotation recovery.

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